For RO plant water chillers, cooling capacity should begin with measured heat load, not a catalogue label. Record water flow in m³/h, inlet temperature, target outlet temperature, and site temperature.
A practical water-load estimate is Q(kW) = 1.163 × flow(m³/h) × ΔT(°C).
Measure twice. For example, 20 m³/h cooled by 5°C requires about 116 kW. This excludes pump heat and piping losses.
Add heat from high-pressure pumps, motors, recirculation lines, and nearby equipment. If a pump transfers 30 kW into the process water, include most of that energy unless testing proves otherwise.
A 10–15% design allowance can cover uncertain losses, but it should not hide poor measurements. At 116 kW, a 15% allowance gives approximately 133.4 kW.
Check whether the chiller rating applies at your actual ambient temperature and leaving-water temperature. Rated capacity can fall on hot days.
Select the unit using both kW and m³/h. The evaporator must accept the required flow without excessive pressure drop. Oversizing is not automatically safer; short cycling can reduce temperature stability and increase energy use.
I recheck calculations after commissioning because actual flow often differs from the design sheet. That small correction matters.
Recheck it. Use calibrated flow and temperature instruments, and keep readings with the purchase record.
For international sites, verify electrical frequency, ambient limits, water quality, and local safety requirements before approval.