| Gravity Roller Conveyor | Loads move by manual pushing or by gravity on a slightly inclined conveyor. Rollers are usually unpowered. | Light to heavy unit loads; commonly used at low to medium speeds. Actual capacity depends on roller diameter, pitch, frame, and load distribution. | Cartons, totes, pallets, order-picking areas, loading zones, and short transfer sections. | Low energy consumption, simple construction, easy maintenance, and comparatively low purchase cost. | What is the minimum carton size? Is the roller pitch suitable for the smallest load? What is the allowable load per meter and per roller? | Best for: Low-cost handling |
| Powered Roller Conveyor | Motor-driven rollers or drive belts provide continuous movement without requiring a conveyor slope. | Light to heavy unit loads; speed can be fixed or variable. The motor and drive system must be sized for load weight, incline, and duty cycle. | Distribution centers, packaging lines, production assembly, shipping, and long-distance internal transport. | Controlled speed, consistent throughput, and suitability for level layouts or automated material-flow systems. | What motor efficiency, control method, emergency-stop system, and duty cycle are provided? Can the supplier provide load and speed calculations? | Best for: Continuous transport |
| Accumulation Roller Conveyor | Zones stop or release products independently, usually through zero-pressure or minimum-pressure control. | Designed for controlled carton or tote flow. Speed and zone length depend on product dimensions, spacing requirements, and control logic. | Buffer areas, sorting lines, picking stations, packaging, inspection, and production synchronization. | Reduces product collisions, supports buffering, and improves coordination between upstream and downstream equipment. | Is zero-pressure accumulation required? What sensors, zone controls, PLC interfaces, and communication protocols are included? | Best for: Automated buffering |
| Chain-Driven Roller Conveyor | A motor drives the rollers through a chain transmission, allowing positive movement of heavy or irregular loads. | Medium to heavy unit loads, including pallets and industrial containers. Load capacity varies significantly with roller and frame design. | Pallet handling, manufacturing plants, automotive parts, metal products, and heavy-duty transfer lines. | High traction, reliable load movement, and effective handling of pallets with uneven or rigid bases. | What chain size, roller spacing, pallet dimensions, safety guarding, and maintenance access are specified? | Best for: Heavy-duty loads |
| Flexible Roller Conveyor | A movable, extendable conveyor uses linked sections and rollers to create temporary or adjustable transport paths. | Generally suitable for light to medium cartons and totes; capacity and length are limited by the frame, wheel arrangement, and support spacing. | Truck loading and unloading, temporary packing areas, warehouse dispatch, and applications requiring layout changes. | Portable, space-saving, quick to deploy, and useful where fixed conveyor installation is impractical. | What are the collapsed and extended lengths? What is the safe working load, turning radius, wheel-lock design, and maximum incline? | Best for: Flexible layouts |
| Belt-Over-Roller Conveyor | A belt runs over powered rollers, providing a continuous conveying surface while retaining roller-supported structure. | Suitable for cartons, parcels, and products that need stable support. Speed and capacity depend on belt width, motor power, and product characteristics. | Small cartons, bags, irregular-bottom packages, accumulation zones, and applications requiring smooth product orientation. | Better support for small or unstable products than open-roller designs and generally quieter product movement. | What belt material, splice method, tracking system, cleaning access, and minimum product dimensions are specified? | Best for: Small or unstable packages |
| Curve Roller Conveyor | Angled or tapered rollers guide loads around a bend while maintaining product flow between conveyor sections. | Capacity and speed depend on curve radius, roller taper, product dimensions, and whether the conveyor is powered or gravity-fed. | Warehouse routing, packing lines, distribution systems, and layouts requiring directional changes. | Saves floor space and connects straight conveyor sections without manual transfers. | What is the minimum inside radius? Can the conveyor handle the smallest package without skewing or falling between rollers? | Best for: Direction changes |
| Stainless-Steel Roller Conveyor | Uses corrosion-resistant structural and roller components, with powered or gravity operation depending on the design. | Load and speed are application-specific. Stainless construction may be selected for washdown, humidity, or corrosion exposure. | Food processing, pharmaceutical production, clean areas, chemical environments, and humid facilities. | Improved corrosion resistance, cleanability, and suitability for demanding hygiene or moisture conditions. | Which stainless-steel grade is used? Are welds finished and smooth? Is the motor, bearing, and electrical enclosure suitable for washdown? | Best for: Corrosive or hygienic environments |
| Supplier Evaluation Dimension | How the supplier should be assessed before ordering a roller conveyor system. | Review technical drawings, load calculations, test records, production capacity, delivery schedule, and after-sales response time. | Applicable to every conveyor type and especially important for integrated lines or customized equipment. | Helps reduce technical mismatches, hidden costs, installation problems, and spare-parts delays. | Confirm material specifications, quality-control procedures, acceptance criteria, packaging method, documentation, warranty terms, and remote or on-site support. | Best for: Risk control |