| Magnet selection | Match the unit to the formwork system | Confirm that the magnet’s dimensions, fixing method, and rated holding force suit the shutter profile, contact surface, and production setup. Do not select by rated force alone. | Before purchase or when changing formwork |
| Holding-force assessment | Use application-specific load calculations | Account for concrete pressure, vibration, shutter geometry, surface condition, and any eccentric or peeling loads. Use the supplier’s test conditions and a qualified engineer’s assessment; published ratings are not automatically equivalent to in-service capacity. | During design and process review |
| Surface preparation | Clean the magnet contact area and steel bed | Remove concrete residue, loose scale, oil, and other material that could create a gap or reduce magnetic contact. Keep mating surfaces flat and free of trapped debris. | Before each installation |
| Positioning | Place the unit on a suitable, flat steel surface | Align the magnet with the formwork position and ensure its full contact face sits flush. Avoid placing it across joints, uneven patches, or areas with significant coating buildup. | At every setup |
| Activation | Operate the release mechanism as designed | Use the intended lever, button, or tool and follow the equipment instructions. Keep hands clear of pinch points and verify that the magnet is fully engaged before loading the formwork. | During placement and removal |
| Formwork stability | Check the complete shutter assembly | Verify alignment, bracing, joints, and end restraints in addition to magnet engagement. Magnets secure formwork to the bed but do not replace required bracing or a designed formwork system. | Before concrete placement |
| Concrete placement | Control placement and vibration | Follow the approved placement sequence and avoid directing a vibrator against the shutter or magnet assembly. Excessive vibration or impact can increase movement and loading. | Throughout casting |
| Safe handling | Manage strong magnetic attraction and pinch hazards | Keep fingers and tools out of closing gaps, prevent magnets from snapping together, and use suitable handling equipment for heavy units. Follow site rules for magnetic devices near sensitive equipment or medical devices. | At all times during handling |
| Release and removal | Release only after the formwork is safe to move | Follow the production procedure for concrete strength and stripping sequence. Use the designed release method; do not strike, pry, or heat the unit unless the manufacturer’s instructions explicitly permit it. | Before stripping |
| Cleaning | Remove concrete buildup without damaging the housing | Use non-damaging tools and approved cleaning methods. Avoid gouging the contact face, damaging seals, or using heat or chemicals that could affect components. | After use and before storage |
| Inspection | Look for wear, damage, and unreliable operation | Check the housing, contact face, fasteners, release mechanism, and any visible seals. Remove damaged or malfunctioning units from service until assessed and repaired. | Before use; record defects when found |
| Functional testing | Confirm operation using an approved method | Where required by the site procedure, use a suitable test fixture or documented inspection method. A simple visual check cannot establish the actual holding force of a magnet. | At the interval set by the risk assessment and service history |
| Storage | Protect units from impact and contamination | Store clean, dry, and secure; prevent unintended attraction to nearby steel parts and protect contact faces from impact, corrosion, and concrete residue. | After cleaning and between production runs |
| Records | Maintain traceable inspection and service history | Record unit identification, inspection dates, defects, repairs, and any test results required by the site quality or safety system. | After inspection, repair, or testing |